Motorized loading roller system

Motorized loading roller system

 

Motorized load rollers are the key to smooth and controlled movement of air cargo, eliminating the need for manual effort or reliance on gravity.

We make it easy to load and unload AKE and airfreight pallets onto trucks, and what if you could do it at the push of a button? Our system integrates 24 V DC rollers for lifting and lowering, along with a pneumatic roller stacker. This allows safe handling of all ULD flat-bottom containers and transport pallets, with a capacity of up to 20,000 kg, without causing any damage to the product.

Opting for a powered roller loading solution brings multiple advantages:

  1. Automation of Air Cargo Container Loading.
  2. It offers a safer and more efficient method for loading and unloading air cargo.
  3. Eliminates the need for side loading by allowing pallets to be automatically loaded and unloaded from the rear of the vehicle via a scissor conveyor.
  4. The system retracts during transit, providing load stability.
  5. The braking motor prevents unintentional displacement when no power is applied.
Motorized loading roller system

This feature ensures safe and efficient loading and unloading processes in a variety of environments, whether for loading heavy goods onto trucks, transferring products in distribution centers or handling bulky items at airports.
 

Simplify your operations with our state-of-the-art motorized loading roller solution.

The Modular Roller Bed System (MRS) with Powered Cargo Rollers (PCR) has been designed with the goal of simplifying air cargo handling and making it more efficient.

In the video, you can see how this innovative solution can have a significant impact on the effectiveness and safety of air cargo handling, enabling operators to move ULD containers and pallets effortlessly and accurately. With our system, you will achieve faster loading and unloading, which in turn will increase the overall efficiency of your operations. In addition, the motorized rollers facilitate accurate load placement, reducing the risk of product damage and personal injury.
 

Main advantages of the system :

  • Improve Customer Experience

  • Optimize the Ordering Process

  • Increasing Efficiency in Operations

  • Increased Productivity

  • Increased Profitability

  • Use of commercially available products

  • Reduction of engineering hours

 

The modular dolly system with motorized load rollers is positioned as a highly efficient and versatile solution in the field of standard trailers.

By eliminating the need for significant design modifications, this system not only saves time, but also enables builders to optimize their manufacturing processes effectively.

Its slim design, with an exceptionally shallow depth of only 68 mm, stands out as a distinctive feature.

This feature makes it possible to easily install, integrate or embed into existing trailer floors without requiring additional structures such as frames or cradles.

This practical approach translates into remarkable weight and space savings, which is of great relevance in the industry.
 

A key aspect from an efficiency perspective is the ability to install this system in a single day.

This operational agility allows trailer builders to significantly accelerate production lead times, providing the opportunity to deliver trailers to their customers much faster than in the past.

This level of speed and efficiency is an important differentiator in optimizing their production strategy and essential to success in the trailer industry.
 

Motorized loading roller system

Design



The sleek design of the motorized load rollers features a height of only 68 mm and fits perfectly with the MRS platform, which means that the motorized load roller system can be retrofitted or installed effortlessly on existing trailer floors without the need to add additional frames or brackets.
 

The design of the racks is based on aluminum pallets including roller track modules with pneumatic lifting and lowering system. No welding is required in the construction of these racks, as they are delivered pre-assembled and ready for installation on level floors.
 

The system is available in 5- or 6-lane configurations, and the end frame (located at the trailer door) has specially designed stops for pallet handling.




 

Safety is our top priority.


The Modular Roller Bed System with Motorized Load Roller System is fundamentally focused on guaranteeing safety in various aspects, providing greater protection to both operators and the load being transported.
 

Elimination of Physical Effort
First, the motorized nature of the system eliminates the need for employees to exert significant physical effort. This means that operators no longer have to apply manual force to load or unload cargo, thus reducing the risk of strains, injuries and musculoskeletal problems caused by repetitive manual tasks.

Precise Load Control
Secondly, by offering a motorized solution, the system ensures that the load is handled accurately during the loading and unloading process, minimizing the chances of mishaps or damage caused by uncontrolled movements. In addition, the system prevents any misuse by operators, ensuring a safe and controlled loading process.

Avoiding Workplace Hazards
Finally, operators no longer need to enter the loading area during the handling process, eliminating the risk of them being in the path of the pallet. This prevents accidents, trips, falls or collisions with the moving load, ensuring a safer working environment.





 

Simplified Transportation of Oversized Loads

 

The MRS PCR system represents a safe and highly efficient solution for handling oversized air cargo, including aerospace engines. This system provides critical support to air carriers by facilitating the accommodation of oversized cargo, loading a 13.6-meter trailer in as little as 90 seconds.
 

By using the PCR system, the loading and unloading process is carried out accurately, ensuring a high level of operational control. As a result, downtime is significantly reduced, boosting the overall productivity of logistics companies.
 

Crucially, the PCR system eliminates the need for forklifts, as large loads can be loaded from the rear of the trailer, rather than from the sides, directly onto the loading platform at the rear. This greatly simplifies the process of handling bulky loads.

 

System suitable for all shapes and sizes


We and third parties, as service providers, use cookies and similar technologies (hereinafter "cookies") to provide and protect our services, to understand and improve their performance and to serve relevant ads. For more information, please see our Cookie Policy. Select "Accept cookies" to give your consent or select the cookies you wish to allow. You can change your cookie choices and withdraw your consent at any time from our website.
Authorized Cookies:
More details